Day 13

Posted by on Jul 3, 2014 in Week 3: June 30 - July 4 | 1 comment

In order to connect the external thermocouple that we ordered to the Arduino Red Board, we need some kind of add-on interface, known as shield, as the UNO Red Board itself doesn’t provide such utility. Basically, shields are interchangeable add-on modules that can be connected to the micro-controller to facilitate programming and incorporate into other circuits. The shield that we’ll use is called the TC4 that is specially used in...

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Day 12

Posted by on Jul 2, 2014 in Week 3: June 30 - July 4 | 0 comments

According to the temperature profile for the Sn63Pb37 solder paste, a completed reflow soldering process contains the following stages: Preheat Zone: The heating rate in the preheat zone should be 2°C to 4°C/second and the peak temperature in this zone should be 100-125°C. During preheat if the temperature ramp is too fast, the solder paste may splatter and cause solder balls. Also, to avoid thermal shock to sensitive components such as ceramic...

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Day 11

Posted by on Jul 1, 2014 in Week 3: June 30 - July 4 | 0 comments

We decided to order to different types of thermocouple, one bared wires and one with round insulators. The bared wire thermocouple is the BARE-20-K-12 with AWG wire size of 20. The thermocouple with double hole round insulator is the DH-1-24-K-12 with AWG wire size of 24. This one uses the DH-1-24 insulator, which can endure the temperature up to 1600°C (2900°F). Also today I tried to implement the LCD display using the Arduino Redboard....

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Day 10

Posted by on Jun 30, 2014 in Week 3: June 30 - July 4 | 0 comments

On the same graph with the 3 data plots that we gathered last week, I put in the ideal profile temperature using the estimation method. I also made some studies about the solid state relay to better understand how it works and functions. A solid state relay is an ON-OFF control device in which the load current is conducted by one or more semiconductors, like a power transistor or thyristor. Like all relays, the SSR requires relatively...

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